3D Printing Task Force
Volunteering to Produce PPEs During The Covid-19 pandemic
Background
With the Covid-19 outbreak in 2020, I was in the midst of applying for UX design roles. With many businesses experiencing hiring freezes, I knew my opportunities would slow down. As I started to read about how people were helping in ways to deal with Covid-19. On Twitter, one tweet caught my eye from actor Ryan Reynolds.
Being Durham College was not far from me, I reached out to them on social media in my interest in volunteering in any way. I had purchased a 3D printer a year ago, with the hopes of printing miniature models for my friends. Instead I pivoted the down time to help 3D print personal protection equipment (PPE).
The Challenge
The 3D Printing Task Force (3DPT) is a volunteer group founded by Durham College instructor Chris Daniel. Consisting mostly of students from Durham College, local 3D printing hobbyists, and manufacturing professionals from the Greater Toronto Area. Our group was tasked with how can we provide assistance in the following:
Provide an upstart production pipeline in producing and distributing 3D printed PPEs
Generate operation funding from donations
Recruit and bring more members into the production fold
Scrutinize and strive for quality assurance
The Solution
As a community group we followed Chris’ direction to focus on the following:
Attempt to centralize communication with all team members.
Logging of production units created and tracking statistical settings for each member.
Sharing tips and production assistance for all skill levels of 3D printing knowledge.
Create content to share on social media with hopes to spread awareness for our fundraising.
Research & Process
Communication & Tracking
For tracking our output for the production of PPEs we used a shared Google Sheets file.
For 3D printed files (STL) we kept it accessible on Slack. To limit confusion, we only used approved versions of the 3D file. With Slack, we were able to set up separate channels to control conversations on relatable topics that needed to be addressed.
WhatsApp was another way for people to communicate. However most used it as a way to coordinate drop off and pick up of PPEs.
Fundraising
We used the GoFundme platform to raise money for our volunteer endeavours. The money was used solely to procure PLA filament. Some members needed the funds to keep up with the maintenance of our 3D printers.
Our community members when approaching people in the public, always referred to the GoFundme page. It was our only public webpage, to inform what our volunteer group was about. We did not have any large social platform or official website.
What Are We Making?
The management leaders and our partners decided to go with the PRUSA RC3 Face Shield design. It is an open source design for PPE facial protection. It is widely used in the European healthcare systems.
Inksmith helped with the assistance of providing the facial shield component and assembly with additional parts. Also necessary was the proper sanitation of all parts before delivery.
The Earsaver
Another designed product we added to our 3D printing queue, was the Earsaver. The Earsaver’s purpose is to relieve stress on the ears. This was meant for facial cloth masks that use elastic straps. As healthcare workers wore masks for long periods of time, this would help release tension on the ears. The Earsaver also helped keeping a tight seal on the face covering.
The Earsaver’s simple low profile design allowed a lower print failure rate, and more pieces to be done on the 3D printer surface plate.
Logistics
Due to the nature of Covid-19 isolation, we needed to coordinate on a location to arrange for drop-off. The decision was made to use Durham College’s Oshawa Campus as the main area of drop-off. We would schedule 2 separate days and a time block. This would help minimize crowding and traffic, along with in-person contact.
Once the drop-off was completed, a person would take the items to Inksmith for assembly and quality assurance.
Assembly
When all the 3D printed components have been collected for the week, they were delivered to Inksmith for the final assembly process.
Inksmith provided us the quality assurance that our members might not catch during printing. If components didn’t meet specifications, they were destroyed. Inksmith would provide us any recommendations with our community to reduce fail rates when we were printing.
Troubleshooting
As a community group, we always shared our results and findings when doing our print runs. It was obvious on one of the designs for lower shield braces, we needed to alter settings and check for consistency. Since we were all coming from different experience levels of 3D printing, we strived to educate each other on what to aim for.
Modifying Production
While some members were having success printing high volumes of PPEs, I could only produce so much at a time.
Communicating what was possible, and consulting with members how to produce more. We figured out methods like stacking and performing modifications on our 3D printers when possible.
Reaching Out
I recommended using a hashtag (#3DPTaskforce) for any posts our community members decide to share online.
During the Covid-19 lockdown, I subscribed to the podcast The Bridge, hosted by long-time CBC news anchor Peter Mansbridge. I wrote into the podcast to share my volunteer endeavours during Covid-19. I also mentioned the GoFundme page for listeners, if they were interested in donating.
Conclusion
Face shields being prepared for distribution with our partner Venture 13
Filament - UI Daily Challenge Logo App Design
Key Takeaways
After discussions with our partners and the manufacturing community, they deemed they were ready to take on mass production of all PPEs in Ontario. As more sources were procured by the Federal government, our services were not needed.
Key Statistics
Our GoFundme campaign raised more than $15000.00
6,350 Prusa RC3 face shields were printed and shipped
32,750 ear savers were printed and shipped
We operated for more than 4 months.
A $444.00 donation was made to the Lakeridge Health Foundation
Numerous health networks in the Greater Toronto Area received our 3D-printed PPEs. This includes Sick Kids Hospital, St. Michaels, Trillium Health, Northumberland Health, and Lakeridge Health. Along with several clinics, and long-term care facilities.
Results
We wanted to keep our 3D printing operations going for PPEs, as some local businesses were still inquiring. With donation fatigue and the availability of PLA becoming harder to obtain, we had no choice to cease operations.
There was some pushback from health networks to adopt our 3D printed PPEs, which required more testing and quality assurance with our industry partners. It was a long process, which eventually the group turned our focus elsewhere.
Our community group decided to start up a Facebook group. Looking at the engagement after the completion of the main PPE task, the group engagement started to drop off.
We explored other business services areas that our group could be spun into.. This led me to draft a user survey for a post mortem on how members felt how 3D Print Task Force operated.
I also began some early UX prototypes of a community app for our 3D printing community, called Filament. I plan to revisit this design and do the user research survey.
UPDATE!
UPDATE!
Webflow
Tools
ChatGPT
Unsplash
With the help of ADPList’s Intro to Webflow series, I took this opportunity to learn more about front-end coding and using Webflow; but to expand on the concept of Filament. Below is a website design concept for an introduction to Filament.
It was also a great opportunity to experiment and use ChatGPT for the first time. ChatGPT was used in the creation of written content for the website.